Precision diamond tools are indispensable in the automotive industry. Especially in the machining of complex components such as aluminum alloy wheels, cylinder blocks, and pistons.
In the machining of aluminum alloy wheels, single-crystal diamond tools dominate due to their exceptional hardness and superior wear resistance. With an extremely sharp cutting edge, these tools can achieve a surface roughness of less than Ra 0.6 micrometers, enabling a mirror-like finish on the wheels.
Single-crystal diamond tools are compatible with standard wheel lathes, and their feed rates can match those of PCD (polycrystalline diamond) tools, ensuring machining efficiency while significantly improving productivity. Moreover, thanks to their ultra-long service life, these tools effectively reduce production costs.
Using single-crystal diamond tools for machining aluminum alloy wheels significantly enhances precision and assembly compatibility. Since cast or forged wheel blanks may have dimensional deviations, precision machining processes such as turning and milling ensure that key areas—such as the center hole, bolt holes, and mating surfaces—accurately align with the wheel mounting seat. This prevents vibration or loosening during high-speed driving, improving the wheel’s reliability and safety. Additionally, single-crystal diamond tools can engrave intricate patterns, hollow designs, or brand logos, meeting consumers' personalized demands for wheel aesthetics.
Meanwhile, PCD tools are commonly used in machining cylinder blocks and pistons to improve surface finish and dimensional accuracy, effectively reducing friction losses and thereby enhancing engine efficiency and longevity.
Currently, diamond tools are widely applied in automotive wheel manufacturing, engine component machining, and other critical areas.