Single Crystal Diamond Turning Tools
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Single Crystal Diamond Turning Tools

Single crystal diamond turning tool is a kind of ultra-precision machining tool, which is mainly used in the processing of non-ferrous metals and non-metallic hard brittle materials such as nickel, copper, optical glass and silicon wafers.

Our original precision machining technology enables the production of diamond tools and dies with exceptionally sharp and durable cutting edges. The advanced surface finish ensures that no chips fuse or deposit on the rake face, allowing the tool to consistently produce high-quality, smooth surfaces, even during continuous or high-speed operations.


  • Description
  • Specification
  • Advantages
  • Usage Attentions
  • Our Service
    Description

    Single crystal diamond turning tool is a kind of ultra-precision machining tool, which is mainly used in the processing of non-ferrous metals and non-metallic hard brittle materials such as nickel, copper, optical glass and silicon wafers.


    Custom Tools from Litian Century

    If one of our standard off-the-shelf tool designs doesn’t meet your specific requirements, Litian Century’s engineering team is ready to create a custom tool tailored to your application — free of charge.

    We offer a complimentary design service to ensure you get the right tool that fits your machine, material, and production goals before purchase.


    Our custom tool solutions can be designed as:

    • ·  Solid shank tools with offsets for edging or back-chamfer operations

    • ·  Round shank tools for enhanced balance and precision

    • ·  Tools for boring, special milling, trepanning, facing, or counter-boring applications


    And most importantly, we provide a wide selection of diamond types, each suited to different performance requirements:

    • ·  Polycrystalline CVD (Chemical Vapor Deposition) tipped tools

    • ·  Monocrystalline HPHT (High Pressure, High Temperature) synthetic (Dodec 110 Orientation)

    • ·  Monocrystalline CVD synthetic (Dodec 110 Orientation)

    • ·  Mono-Die synthetic (Dodec 110 Orientation)

    • ·  Monocrystalline Natural (Dodec 110 Orientation)

    • ·  Monocrystalline Sumitomo synthetic (Cubic 100 Orientation)

    Every diamond type has its own unique advantages in precision, durability, and surface finish.


    Tool material options include:

    • ·  Steel – ideal for insert tooling requiring tapped holes

    • ·  Tungsten Carbide – exceptional stiffness for long-reach applications

    • ·  Molybdenum – excellent vibration damping characteristics

    • ·  Titanium – lightweight for high-speed and Fast Tool Servo systems


    Wide Variety of Toolholders with Insert

    An insert–toolholder combination maximizes flexibility and extends the tool’s reach to the component, while maintaining a versatile and easily replaceable cutting tip. Equipping your toolholder with several ISO-standard cemented carbide carriers enables quick tool changes, minimal downtime, and maximum productivity during every shift.


    We offer a wide range of toolholders, including offset and angled designs, available in the following materials:

    • ·  Steel – Ideal for insert tooling requiring a tapped hole.

    • ·  Tungsten Carbide – Provides excellent stiffness for long-reach applications.

    • ·  Molybdenum – Delivers superior vibration damping.

    • ·  Titanium – Lightweight and perfectly suited for Fast Tool Servo systems.


    At Litian Century, we combine innovation, precision, and decades of expertise to deliver custom tooling solutions that maximize your productivity and performance.
    Contact our experts today to start designing your perfect custom tool.


    Single crystal diamond turning tools can be classified in different ways, and here Litian Century can provide:

    Single Crystal Diamond Arc Turning Tools

    Single Crystal Diamond Sharp Point Turning Tools

    Single Crystal Diamond Boring Tools

    Single Crystal Diamond Grooving Turning Tools

    Single Crystal Diamond Turning Tools, Arc Turning Tools, Sharp Point Turning Tools, Boring Tools, Grooving Turning Tools


    Specification

    Single Crystal Diamond Turning Tool 

    Arc TurningSharp point TurningBoringGrooving
    Diamond TypesNatural DiamondYesYesYesYes
    Synthetic DiamondYesYesYesYes
    Minimum Radius0.001mmNA<0.2mm0.01mm
    Maximum Radius10.0mmNA>100mm>100mm
    Arc15° to 160°NANANA
    Included Angle30° to 60°20° to 160°20° to 90° to 90°
    Rake Angle-45° to +2.5° to -35°-35° to 
    Clearance Angle10° to 15° to 20° to 20° to 20°
    Cutting Edge Waviness2.0μm to <30nmNA2.0μm to <30nmNA
    HolderSolid ShankYesYesYesYes
    InsertYesYesYesYes
    Shank MaterialsTungstenYesYesYesYes
    SteelYesYesYesYes
    MolybdenumYesYesYesYes
    Shank TypesSquare or RectangularYesYesYesYes
    RoundYesYesYesYes

    Other Sizes Available on Request

    YesYesYesYes


    Optimized Crystal Orientation for Superior Stability and Longevity

    Through precise control of diamond crystal orientation using X-ray technology, the diamond abrasive grains are firmly bonded to uniquely shaped carbide material. This innovative structure—combining a specially designed tip and holder—ensures accurate tool positioning similar to throwaway tips. The optimized design prevents chip fusion or buildup on the rake face, maintaining excellent surface quality even during extended cutting operations.

    Key Characteristics

    • ·  Achieves an average tool life 1.5 to 2 times longer than conventional tools.

    • ·  Our proprietary brazing method provides a firm diamond bond, eliminating vibration during cutting.

    • ·  The lid-free design allows for smooth chip flow over the rake face, enhancing machining accuracy and overall performance.


    Litian Century Diamond Tools creates all the lathe single crystal diamond cutting tool you need, whether it is an elliptical shape, cylindrical and conical rear angles, multiple radius on a tool. Whatever you need, please check with us and we can make it.

    Advantages:

    Litian Century has the state-of-the-art equipment for both producing and measuring our ultra-precision diamond turning tools. Our technicians have been working with diamond for more than 20 years now. We are constantly innovating and driving the company years ahead of the competition.


    First-class Natural Diamond (ND) and Advanced Synthetic Diamond are both available, which are essential for the perfect performance and the durability of our IOL turning diamond tools. You can choose the suitable material according to your requirements. Take advantage of our innovations that will assure you can use the most efficient and the most reliable ultra-precision diamond turning lathe tools that eliminate errors and reduce production costs. 

    Usage Attentions

    Applications:

    Single Crystal Diamond Turning Tools are widely used in the processing of various infrared lenses, concave-convex lenses, dry diffraction lenses, and fresnel lenses, optical camera lenses, mobile phone camera lenses, photo receptor drums, digital devices etc.


    Litian Century Diamond Tools creates turning, milling, boring and grooving tools suitable for all kinds of non-ferrous materials as well as certain crystals. Materials that can be machined with single crystal diamond tools as follows: Copper, Nickel, Aluminum, Gold, Brass, Carbide, Plastics, Zinc selenide, Zinc sulfide, Calcium fluoride, KDP, Germanium, Silicon etc.


    The angle between the tip of the diamond mold turning tool we process is at least 15°. Even in the case of a large arc, the waviness can be controlled below 30nm which ensure that the molds of various concave and convex lenses and Fresnel lenses processed in the field of optical lens processing can have a very ideal radius of curvature and very high reproducibility and stability.


    Ideal for precision machining of non-ferrous metal components such as automotive parts (pistons, aluminum wheels, compressors, commutators), plastic lenses, resin-molded components, HDD parts, and aluminum die-cast products.


    Industries

    • ·  Automobile / Transportation Equipment

    • ·  Optical / Precision Equipment

    • ·  Semiconductor / Electronics

    • ·  Machinery / Tool Manufacturing

    • ·  Other Related Fields


    Attentions:

    Tool clamping: Handle the tool lightly when clamping, and do not contact the diamond. After the single crystal diamond turning tool is removed, put it back in the tool box. Do not take out the tool separately to avoid hurting the diamond.


    Tool cleaning: Wipe the diamond tips lightly with a clean foam stick dipped in industrial alcohol.


    Processing Methods

    • ·  Turning

    • ·  Other Precision Machining Applications


    Our Service

    ① After-sales Services

    We have professional after-sales service team and after-sales system which called "Litian Century After-sales System". This system is used to manage the information of after-sales maintenance products, and can realize the functions of inquiring the grinding progress, grinding cost and feedback of after-sales problems. Advantages of the system: "zero consultation, more time saving, more convenient, more efficient", users can log in at any time to check.


    ② Quality Assurance

    The company is equipped with advanced inspection equipment and trained inspection personnel which assure us carry out inspections during each process. At the same time, every single tool can be sent to our customers after the professional inspection by Quality Control Center.


    ③ Repair Service

    For the multi-way tools which can be repaired, we can bring your diamond tools back to "new tool" condition in a very short turnaround time. A after-sales service system is available which can let you know the condition of your repaired tools in real time.


    ④ Packages

    We customize special packaging box for the tool, in line with the mechanical structure of the human body, that is, convenient disassembly and safe.


    Single Crystal Diamond Turing Tools, Arc Turning Tools, Tip Turning Tools, Boring Tools, Grooving Turning Tools


    ⑤ Delivery

    We can arrange delivery your goods by air, DHL, FedEx and other ways your need.

    Our products enjoy a great reputation for its good surface finish, high precision and complete product variety. We serve the customers from USA, Mexico, Germany, Belgium, Russia, South Africa, Egypt, India, Pakistan, Korea, Japan and all Southeast Asian countries.


    Single Crystal Diamond Turing Tools, Arc Turning Tools, Tip Turning Tools, Boring Tools, Grooving Turning Tools

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