Single crystal diamond turning tool is a kind of ultra-precision machining tool, which is mainly used in the processing of non-ferrous metals and non-metallic hard brittle materials such as nickel, copper, optical glass and silicon wafers.
Single crystal diamond turning tools can be classified in different ways, and here Litian Century can provide:
Single Crystal Diamond Arc Turning Tools
Single Crystal Diamond Sharp Point Turning Tools
Single Crystal Diamond Boring Tools
Single Crystal Diamond Grooving Turning Tools
Single Crystal Diamond Turning Tool | Arc Turning | Sharp point Turning | Boring | Grooving | |
Diamond Types | Natural Diamond | Yes | Yes | Yes | Yes |
Synthetic Diamond | Yes | Yes | Yes | Yes | |
Minimum Radius | 0.1mm | NA | <0.2mm | 0.01mm | |
Maximum Radius | 10.0mm | NA | >100mm | >100mm | |
Arc | 15° to 160° | NA | NA | NA | |
Included Angle | 30° to 60° | 20° to 160° | 20° to 90° | 0° to 90° | |
Rake Angle | -45° to 0° | 0° | +2.5° to -35° | -35° to 0° | |
Clearance Angle | 10° to 15° | 0° to 20° | 0° to 20° | 5° to 20° | |
Cutting Edge Waviness | 2.0μm to <30nm | NA | 2.0μm to <30nm | NA | |
Holder | Solid Shank | Yes | Yes | Yes | Yes |
Insert | Yes | Yes | Yes | Yes | |
Shank Materials | Tungsten | Yes | Yes | Yes | Yes |
Steel | Yes | Yes | Yes | Yes | |
Molybdenum | Yes | Yes | Yes | Yes | |
Shank Types | Square or Rectangular | Yes | Yes | Yes | Yes |
Round | Yes | Yes | Yes | Yes | |
Other Sizes Available on Request | Yes | Yes | Yes | Yes |
Litian Century Diamond Tools creates all the lathe single point cutting tool you need, whether it is an elliptical shape, cylindrical and conical rear angles, multiple radius on a tool. Whatever you need, please check with us and we can make it.
Litian Century has the state-of-the-art equipment for both producing and measuring our ultra precision diamond turning tool. Our technicians have been working with diamond for more than 20 years now. We are constantly innovating and driving the company years ahead of the competition.
First-class Natural Diamond (ND) and Advanced Synthetic Diamond are both available, which are essential for the perfect performance and the durability of our single crystal diamond turning tools. You can choose the suitable material according to your requirements. Take advantage of our innovations that will assure you can use the most efficient and the most reliable ultra-precision diamond turning lathe tools that eliminate errors and reduce production costs.
Applications:
Single Crystal Diamond Turning Tools are widely used in the processing of various infrared lenses, concave-convex lenses, dry diffraction lenses, and fresnel lenses, optical camera lenses, mobile phone camera lenses, photo receptor drums, digital devices etc.
Litian Century Diamond Tools creates turning, milling, boring and grooving tools suitable for all kinds of non-ferrous materials as well as certain crystals. Materials that can be machined with single crystal diamond tools as follows: Copper, Nickel, Aluminum, Gold, Brass, Carbide, Plastics, Zinc selenide, Zinc sulfide, Calcium fluoride, KDP, Germanium, Silicon etc.
The angle between the tip of the diamond mold turning tool we process is at least 15°. Even in the case of a large arc, the waviness can be controlled below 30nm which ensure that the molds of various concave and convex lenses and Fresnel lenses processed in the field of optical lens processing can have a very ideal radius of curvature and very high reproducibility and stability.
Attention:
Tool clamping:
Handle the tool lightly when clamping, and do not contact the diamond. After the single crystal diamond turning tool is removed, put it back in the tool box. Do not take out the tool separately to avoid hurting the diamond.
Tool cleaning:
Wipe the diamond tips lightly with a clean foam stick dipped in industrial alcohol.
① After-sales Services
We have professional after-sales service team and after-sales system which called "Litian Century After-sales System". This system is used to manage the information of after-sales maintenance products, and can realize the functions of inquiring the grinding progress, grinding cost and feedback of after-sales problems. Advantages of the system: "zero consultation, more time saving, more convenient, more efficient", users can log in at any time to check.
② Quality Assurance
The company is equipped with advanced inspection equipment and trained inspection personnel which assure us carry out inspections during each process. At the same time, every single tool can be sent to our customers after the professional inspection by Quality Control Center.
③ Repair Service
For the multi-way tools which can be repaired, we can bring your diamond tools back to "new tool" condition in a very short turnaround time. A after-sales service system is available which can let you know the condition of your repaired tools in real time.
④ Packages
We customize special packaging box for the tool, in line with the mechanical structure of the human body, that is, convenient disassembly and safe.
⑤ Delivery
We can arrange delivery your goods by air, DHL, FedEx and other ways your need.
Our products enjoy a great reputation for its good surface finish, high precision and complete product variety. We serve the customers from USA, Mexico, Germany, Belgium, Russia, South Africa, Egypt, India, Pakistan, Korea, Japan and all Southeast Asian countries.