Our single crystal diamond milling tools are designed for ultra-precision machining of non-ferrous metals such as copper, aluminum, and nickel, as well as hard and brittle non-metal materials like optical glass, ceramics, and silicon wafers.
Installed on the high-speed machining center, single crystal diamond milling tool is a kind of ultra-precision machining tool, which is mainly used in the processing of non-ferrous metals and non-metallic hard brittle materials such as nickel, copper, optical glass and silicon wafers. Diamond milling tool is a professional tool for processing camera mold core runner, camera compound eye mold and micro structure groove.
Single crystal diamond milling tools are available in different shapes, sizes, and tip geometries and here Litian Century can provide:
Single Crystal Diamond Ball Nose(Arc) Milling Tools
Single Crystal Diamond End Milling Tools
Specification
Single crystal diamond milling tool
Ball nose milling
End milling
Diamond Types
Natural Diamond
Yes
Yes
Synthetic Diamond
Yes
Yes
Minimum Radius
0.03mm
0.12mm
Maximum Radius
10mm
4.0mm
Arc
90°
NA
Included Angle
20° to 30°
30°
Rake Angle
0°
0°
Clearance Angle
10°
10°
Cutting Edge Waviness
2.0μm to <30nm
NA
Holder
Solid Shank
Yes
Yes
ShankMaterial
Tungsten
Yes
Yes
Steel
Yes
Yes
Molybdenum
Yes
Yes
Shank Type
Round 3.0, 3.17, 4.0, 6.0 & 6.35 mm Ø
Yes
Yes
Minimum length 30mm
Yes
Yes
Other Sizes Available on Request
Yes
Yes
Litian Century Diamond Tools creates all the diamond end mill cutting tools you need, radius is variety from 0.05mm to 10mm.Whatever you need, please check with us and we can make it.
Advantages:
Litian Century has the State-of-the-art equipment for both producing and measuring diamond milling cutters. Our technicians have been working with diamond for more than 20 years now. We are constantly innovating and driving the company years ahead of the competition.
First-class Natural Diamond (ND) and Advanced Synthetic Diamond, both available, are the essential for perfect performance and durability of our single crystal diamond milling tools. You can choose the suitable material according to your requirements. Take advantage of our innovations that will assure you are using the most efficient and reliable tools that eliminate errors and reduce production costs.
Exceptional Cutting Performance: Made from high-quality natural diamond (ND) and advanced synthetic diamond, ensuring outstanding hardness and wear resistance for longer tool life.
Ultra-High Surface Finish: Precision grinding achieves cutting edge waviness from 2.0μm down to <30nm, delivering mirror-like surface quality.
Wide Range of Specifications: Available in ball nose (curved) and end mill types, with minimum radius as small as 0.03mm and maximum radius up to 10mm, meeting diverse machining needs.
Customizable Options: Tailored sizes and shapes are available to perfectly match your machining equipment and process requirements.
Usage Attentions
Applications:
Litian Century monocrystalline Diamond Tools creates turning, milling, boring and grooving tools suitable for all kinds of non-ferrous materials as well as certain crystals. Materials that can be machined with single crystal diamond tools as follows: Copper, Nickel, Aluminum, Gold, Brass, Plastics, Zinc selenide, Zinc sulfide, Calcium fluoride, KDP, Germanium, Silicon etc.
Single crystal diamond milling tools have high hardness, good wear resistance, and high machining accuracy, and are widely used in the following fields:
1. Precision machining: Single crystal diamond milling tools can be used for high-precision machining of parts, such as machining of aircraft engines, medical equipment, and electronic components.
2. Non-metallic material machining: Single crystal diamond milling tools can machine non-metallic hard materials such as ceramics, composites, and gemstones.
3. Mirror processing: Single crystal diamond tools can be used for processing of medical electrical components and artificial joint.
4. Micro machining: Single crystal diamond milling tools can be used for micro machining, such as processing of microelectronic devices and biological samples.
5. Mold processing: single crystal diamond milling cutter can be used for mold processing, such as processing plastic mold, die casting mold, etc.
In general, single crystal diamond milling tools are important tools for processing high-precision parts and difficult-to-machine materials, and their applications are becoming increasingly widespread.
Attention:
Tool clamping:
Handle the tool lightly when clamping, and do not contact the diamond. After the single crystal diamond milling tool is removed, put it back in the tool box. Do not take out the tool separately to avoid hurting the diamond.
Tool cleaning:
Wipe the diamond tips lightly with a clean foam stick dipped in industrial alcohol.
Our Service
Why Choose Our Single Crystal Diamond Cutting Tools?
① After-sales Services
We have professional after-sales service team and after-sales system which called "Litian Century after-sales system". This system is used to manage the information of after-sales maintenance products, and can realize the functions of inquiring the grinding progress, grinding cost and feedback of after-sales problems. Advantages of the system: "zero consultation, more time saving, more convenient, more efficient", users can log in at any time to check.
② Quality Assurance
The company is equipped with advanced inspection equipment and trained inspection personnel which assure us carry out inspections during each process. At the same time, every single tool can be sent to our customers after the professional inspection by Quality Control Center.
③ Repair Service
For the multi-way tools which can be repaired, we can bring your monocrystalline diamond tools back to "new tool" condition in a very short turnaround time. A after-sales service system is available which can let you know the condition of your repaired tools in real time.
④ Packages
We customize special packaging box for the tool, in line with the mechanical structure of the human body, that is, convenient disassembly and safe.
⑤ Delivery
We can arrange delivery your goods by air, DHL, FedEx and other ways your need.
Our products enjoy a great reputation for its good surface finish, high precision and complete product variety. We serve the customers from USA, Mexico, Germany, Belgium, Russia, South Africa, Egypt, India, Pakistan, Korea, Japan and all Southeast Asian countries.
Get In Touch
Send us your quotation request and we will reply to you within one working day