Ultra-Sonic Assisted Diamond Tools
Home - Products - Ultra Precision Diamond Tools - Ultra-Sonic Assisted Diamond Tools - Ultra-Sonic Assisted Diamond Tools

Ultra-Sonic Assisted Diamond Tools

The ultrasonic-assisted diamond turning tools manufactured by our company are specifically designed for machining hard materials. When installed on an ultrasonic-assisted system, they can directly perform ultra-precision machining on stainless steel without geometric limitations.


  • Description
  • Specification
  • Advantages
  • Usage Attentions
  • Our Service
    Description

    The ultrasonic-assisted diamond turning tools manufactured by our company are specifically designed for machining hard materials. When installed on an ultrasonic-assisted system, they can directly perform ultra-precision machining on stainless steel without geometric limitations.


    Specification
    Ultra-sonic assisted diamond tools
     Diamond TypesNatural Diamond 
    Synthetic Diamond 
    Minimum RadiusCustomization according to requirements
    Maximum Radius
    Arc
    Included Angle≥30°
    Rake Angle-35°-0°
    Clearance Angle10-15°
    Cutting Edge Waviness50-150nm
    HolderInsert
    Shank materialsAlloy



    Advantages:

    The main advantages of single-crystal diamond tools combined with an ultrasonic-assisted system include:

     

    1. Solving the chemical wear issue of diamond: At high temperatures, diamond (carbon) reacts with iron to form iron-carbon compounds (e.g., Fe₃C), leading to rapid diamond wear. The ultrasonic-assisted machining system mitigates this problem by reducing cutting temperatures and shortening contact time.

     

    2. Improving mechanical conditions in the cutting process: Ultrasonic vibration separates chips through high-frequency impacts, reducing plastic deformation resistance during continuous cutting and thereby lowering average cutting forces. Additionally, vibration assistance promotes chip breakage, preventing long chips from wrapping around the tool and enhancing machining stability.

     

    3. Unique effects of ultrasonic vibration: High-frequency impacts induce localized microcracks (brittle fracture) in the material, reducing cutting energy consumption—particularly effective for hard and brittle materials.

     

    4. Enhanced surface quality and tool life: Iron materials tend to adhere to the tool surface, but ultrasonic vibration reduces this adhesion. Moreover, periodic vibration disperses tool wear areas, extending tool life while significantly reducing manufacturing time and costs.


    Usage Attentions

    The ultrasonic-assisted diamond turning tools manufactured by our company are specifically designed for machining hard materials. When installed on an ultrasonic-assisted system, they can directly perform ultra-precision machining on stainless steel without geometric limitations.

    Ultrasonic-assisted systems are widely used in the machining of various optical lenses and plastic prototypes, Litian Century's ultrasonic-assisted cutting tools have also been extensively applied in these fields.

     

    Attentions:

    Tool clamping: Handle the tool lightly when clamping, and do not contact the diamond. After the single crystal diamond turning tool is removed, put it back in the tool box. Do not take out the tool separately to avoid hurting the diamond.

     

    Tool cleaning: Wipe the diamond tips lightly with a clean foam stick dipped in industrial alcohol.


    Our Service

    ① After-sales Services

    We have professional after-sales service team and after-sales system which called "Litian Century After-sales System". This system is used to manage the information of after-sales maintenance products, and can realize the functions of inquiring the grinding progress, grinding cost and feedback of after-sales problems. Advantages of the system: "zero consultation, more time saving, more convenient, more efficient", users can log in at any time to check.

     

    ② Quality Assurance

    The company is equipped with advanced inspection equipment and trained inspection personnel which assure us carry out inspections during each process. At the same time, every single tool can be sent to our customers after the professional inspection by Quality Control Center.

     

    ③ Repair Service

    For the multi-way tools which can be repaired, we can bring your diamond tools back to "new tool" condition in a very short turnaround time. A after-sales service system is available which can let you know the condition of your repaired tools in real time.

     

    ④ Packages

    We customize special packaging box for the tool, in line with the mechanical structure of the human body, that is, convenient disassembly and safe.

     

    ⑤ Delivery

    We can arrange delivery your goods by air, DHL, FedEx and other ways your need.

    Our products enjoy a great reputation for its good surface finish, high precision and complete product variety. We serve the customers from USA, Mexico, Germany, Belgium, Russia, South Africa, Egypt, India, Pakistan, Korea, Japan and all Southeast Asian countries.

     


Get In Touch
Send us your quotation request and we will reply to you within one working day
Copyright © Shanxi Litian Century Diamond Tools Co., Ltd. All Rights Reserved | Sitemap | Powered by
Wechat
Wechat