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Diamond Turning Tools for Electro-optics Industry

To keep up with the fast‑changing needs of the electro‑optics industry, LTCT has developed a complete line of high‑performance diamond tools. Each tool is made from top‑grade natural single‑crystal diamond, shaped with advanced grinding techniques and verified by precision geometric measurement. Every cutting edge is inspected under 800× magnification to ensure it’s completely defect‑free—a level of quality that makes nanometer‑level surface finish possible. We use only flawless diamonds, which means longer tool life and far less risk of edge chipping or cracking.

  • Description
  • Specification
  • Advantages
  • Usage Attentions
  • Our Service
    Description

    To keep up with the fast‑changing needs of the electro‑optics industry, LTCT has developed a complete line of high‑performance diamond tools. Each tool is made from top‑grade natural single‑crystal diamond, shaped with advanced grinding techniques and verified by precision geometric measurement. Every cutting edge is inspected under 800× magnification to ensure it’s completely defect‑free—a level of quality that makes nanometer‑level surface finish possible. We use only flawless diamonds, which means longer tool life and far less risk of edge chipping or cracking.

    What makes these tools special?

    An ultra‑precision single‑point diamond turning tool uses a single‑crystal diamond as its cutting edge for machining at the highest precision levels. The nose radius can be tailored anywhere from 0.001 mm to 100 mm, and the form accuracy can reach better than 0.03 μm. Geometric details are designed flexibly to meet specific application needs.

    Where they’re used?

    These tools are mainly for ultra‑precision turning of non‑ferrous metals and polymers. They deliver mirror‑like finishes, giving work pieces outstanding dimensional accuracy and surface smoothness. They’re especially vital for creating micro‑structured surfaces—think diffractive optics, Fresnel structures, and lens arrays.

    Diamond Turning Tools for Electro-optics Industry

    Diamond Turning Tools for Electro-optics Industry

    Machinable Materials

    Our single point diamond turning tools efficiently machine the following materials:

    l  Non-Ferrous Metals: Copper, Aluminum and their alloys, Electrolytic Nickel, Electroless Nickel etc.

    l  Polymers: PMMA, Polycarbonate etc.

    l  Others: Brass, Gold, Plastics etc.

    Application Fields

    l  Mobile 3C Products (Consumer Electronics)

    Manufacturing of ultra-precision lens molds for smartphone cameras. The resolution and imaging quality of camera lenses are directly determined by mold accuracy. As smartphone camera resolutions continue to increase, our tools meet the most demanding mold specifications.

    l  Smart Home & New Energy Vehicles

    Vehicle Cameras: High-precision optical lens molds for advanced driver-assistance systems (ADAS)

    LED Lighting Systems: Automotive lens molds, reflector molds

    HUD Displays: Free-form mirror machining

    l  Medical Devices

    Endoscope Lenses: Micro-optical lens molds

    Ophthalmic Devices: Intraocular Lens (IOL) and Contact Lens molds

    Surgical Instruments: Precision optical inspection components

    l  Industrial & Optical Fields

    Infrared Optics: Infrared lenses and reflectors for defense, security, and thermal imaging applications

    Lighting Systems: LED lighting covers, traffic signal light covers

    Micro-structured Optics: Light guide plate molds, Fresnel lens molds

    Film Rollers: Roller molds for producing large-scale micro-structured optical films, the most economical method for mass-producing optical film

    Specification

    Our diamond turning tools are available with the following customizable parameter:

    Single Crystal Diamond Turning Tool 

    Arc TurningSharp point TurningBoringGrooving
    Diamond TypesNatural DiamondYesYesYesYes
    Synthetic DiamondYesYesYesYes
    Minimum Radius0.001mmNA<0.2mm0.01mm
    Maximum Radius10.0mmNA>100mm>100mm
    Arc15° to 160°NANANA
    Included Angle30° to 60°20° to 160°20° to 90°0° to 90°
    Rake Angle-45° to 0°+2.5° to -35°-35° to 0°
    Clearance Angle10° to 15°0° to 20°0° to 20°5° to 20°
    Cutting Edge Waviness2.0μm to <30nmNA2.0μm to <30nmNA
    HolderSolid ShankYesYesYesYes
    InsertYesYesYesYes
    Shank MaterialsTungstenYesYesYesYes
    SteelYesYesYesYes
    MolybdenumYesYesYesYes
    Shank TypesSquare or RectangularYesYesYesYes
    RoundYesYesYesYes

    Other Sizes Available on Request

    YesYesYesYes



     


    Advantages:

    Litian Century employs cutting-edge facilities to produce and inspect our diamond tools. With over 20 years of experience, our technicians possess deep expertise in diamond craftsmanship. Continuous innovation keeps us ahead of the competition.

    We offer both First-class Natural Diamond and Advanced Synthetic Diamond, both essential for the superior performance and durability of our Single Crystal Diamond Turning Tools. Select the ideal material for your specific needs. Leverage our innovations to ensure you're using highly efficient, reliable tools that minimize errors and lower production costs.

    Diamond Turning Tools for Electro-optics Industry  Diamond Turning Tools for Electro-optics Industry



    Usage Attentions

    Tool Clamping

    l  Handle the tool lightly when clamping

    l  Do not contond tip directly

    l  After removing the Diamond Turning Tool, place it back in the tool box immediately

    l  Do not leave tools exposed to avoid damaging the diamond

    Tool Cleaning

    l  Wipe the diamond tips gently with a clean foam stick dipped in industrial alcohol

    l  Avoid excessive force or abrasive materials that could damage the cutting edge

    Diamond Turning Tools for Electro-optics Industry  Diamond Turning Tools for Electro-optics Industry

    Our Service

    ① After-sales Services

    We have professional after-sales service team and after-sales system which called "Litian Century After-sales System". This system is used to manage the information of after-sales maintenance products, and can realize the functions of inquiring the grinding progress, grinding cost and feedback of after-sales problems. Advantages of the system: "zero consultation, more time saving, more convenient, more efficient", users can log in at any time to check.


    ② Quality Assurance

    The company is equipped with advanced inspection equipment and trained inspection personnel which assure us carry out inspections during each process. At the same time, every single tool can be sent to our customers after the professional inspection by Quality Control Center.


    ③ Repair Service

    For the multi-way tools which can be repaired, we can bring your diamond tools back to "new tool" condition in a very short turnaround time. A after-sales service system is available which can let you know the condition of your repaired tools in real time.


    ④ Packages

    We customize special packaging box for the tool, in line with the mechanical structure of the human body, that is, convenient disassembly and safe.


    Single Crystal Diamond Turing Tools, Arc Turning Tools, Tip Turning Tools, Boring Tools, Grooving Turning Tools


    ⑤ Delivery

    We can arrange delivery your goods by air, DHL, FedEx and other ways your need.

    Our products enjoy a great reputation for its good surface finish, high precision and complete product variety. We serve the customers from USA, Mexico, Germany, Belgium, Russia, South Africa, Egypt, India, Pakistan, Korea, Japan and all Southeast Asian countries.


    Single Crystal Diamond Turing Tools, Arc Turning Tools, Tip Turning Tools, Boring Tools, Grooving Turning Tools


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