Single Crystal Diamond Milling Tools
Home - Products - Ultra Precision Diamond Tools - Single Crystal Diamond Milling Tools - Diamond Micro-Diameter End Milling Tools

Diamond Micro-Diameter End Milling Tools

Diamond micro-diameter end milling tools are more suitable for machining flat surfaces, grooves, and step features, particularly in applications requiring high efficiency and precision.


Need a sample for trial or a custom micro geometry? Contact our tooling engineers with your part drawing and volume — we’ll recommend the optimal flute, helix and edge prep for your workpiece.

  • Description
  • Specification
  • Advantages
  • Usage Attentions
  • Our Service
    Description

    Diamond Micro-Diameter End Milling Tools


    Premium single-crystal diamond micro end mills engineered for ultra-precision milling where tolerance, surface finish and stability matter. Our micro-diameter series delivers razor-sharp cutting edges with extreme concentricity and minimal runout — ideal for producing fine grooves, steps, slots and mirror-smooth faces on non-ferrous metals and hard brittle substrates. Because the cutting edge is single-crystal diamond, parts come off the machine with dramatically reduced burrs and reduced need for secondary polishing, saving cycle time on high-mix, low-volume production.


    Installed on the high-speed machining center,  a Diamond Micro-Diameter End Milling Tool is a kind of ultra-precision machining tool, which is mainly used in the processing of non-ferrous metals and non-metallic hard brittle materials such as nickel, copper, optical glass and silicon wafers.

    Diamond micro-diameter end milling tools are more suitable for machining flat surfaces, grooves, and step features, particularly in applications requiring high efficiency and precision.


    Application

    Precision electronics and semiconductors: For micro-groove processing of semiconductor wafers, micro-element fabrication for integrated circuit packaging, and micro-hole drilling of high-density printed circuit boards.

    Precision mold and injection: Used for manufacturing precision injection molds, fine feature parts of stamping molds.

    PCB and micro-electronics component machining, precision optical component trimming, medical micro-parts, and small structural components in consumer electronics. These tools excel wherever tight radii and near-mirror finishes are required.


    Why Choose Us

    Our micro end mills combine single-crystal cutting edges with a rigid carbide body and precision balancing to minimize chatter and deliver repeatable surface quality across long runs — reducing rejects and rework. We offer custom geometries, special coatings (on request) and small-batch production to match your process.


    Single Crystal Diamond Milling Tools

    Specification
    Diamond Micro-Diameter End Milling Tools
    Diamond TypesNatural DiamondYes
    Synthetic DiamondYes
    Minimum Diameter0.12mm
    Maximum Diameter10mm
    ArcNA
    Included Angle30°
    Rake Angle
    Clearance Angle10°
    Cutting Edge WavinessNA
    HolderSolid ShankYes
     Shank MaterialTungstenYes
    SteelYes
    MolybdenumYes
      Shank TypeRound 3.0, 3.17, 4.0, 6.0 & 6.35 mm ØYes
    Minimum length 30mmYes
    Other Sizes Available on RequestYes


    Litian Century Diamond Tools creates all the diamond end mill cutting tools you need, radius is variety from 0.05mm to 10mm.Whatever you need, please check with us and we can make it.

    Advantages:

    It is designed for high-precision and micro-scale three-dimensional machining, and can meet the machining requirements of holes, slots and complex surfaces with extremely small diameters.

    Even under high-speed cutting conditions, it can maintain good cutting performance and tool durability, and improve processing efficiency.

     

    First-class Natural Diamond (ND) and Advanced Synthetic Diamond, both available, are the essential for perfect performance and durability of our single crystal diamond milling tools. You can choose the suitable material according to your requirements. Take advantage of our innovations that will assure you are using the most efficient and reliable tools that eliminate errors and reduce production costs.

     

    · Exceptional Cutting Performance: Made from high-quality natural diamond (ND) and advanced synthetic diamond, ensuring outstanding hardness and wear resistance for longer tool life.

    · Ultra-High Surface Finish: Precision grinding achieves cutting edge waviness from 2.0μm down to <30nm, delivering mirror-like surface quality.

    · Wide Range of Specifications: Available in ball nose (curved) and end mill types, with minimum radius as small as 0.03mm and maximum radius up to 10mm, meeting diverse machining needs.

    · Customizable Options: Tailored sizes and shapes are available to perfectly match your machining equipment and process requirements.


    Key Selling Points

    • Diameters available from ultra-micro sizes to small end mills, with tight dimensional tolerances for precision features.

    • Exceptionally sharp, wear-resistant diamond edge for long life in abrasive non-ferrous alloys, composites and optical glass.

    • Engineered for high-speed spindles: optimized flute geometry improves chip evacuation and reduces cutting forces in micro-machining.


    Usage Attentions

    1. Preparations:
    • Familiarize Tool Parameters: Before using the tool, read the product manual carefully to understand the tool’s specifications, applicable materials, recommended cutting speeds, and feed rates.
    • Calibrate the Machine Tool: Ensure that the machine tool is in good condition. In particular, the spindle runout, parallelism, and verticality must meet the requirements of precision machining.
    • Install the Tool: Correctly install the tool onto the machine tool chuck with an appropriate tightening force. Avoid over-tightening, which may cause deformation, or under-tightening, which may lead to chatter.

    2. Cooling and Lubrication:
    • Use a suitable coolant or lubricant. Oil-based coolants are recommended for diamond tool machining as they can effectively reduce heat and prolong the tool's service life.

    3. Initial Cutting Test:
    • Before starting the machining process, conduct a light cutting test. Observe the running status of the tool and the effect of the trial machining, and adjust the cutting parameters to the optimal values.

    4. Setting of Cutting Parameters:
    • Cutting Speed: Set the cutting speed according to the hardness of the material and the tool's specifications. Generally, diamond tools are suitable for relatively high cutting speeds.
    • Feed Rate: Set it cautiously. An excessive feed rate may cause premature wear of the tool or damage to the cutting edge.
    • Depth: Increase the depth gradually in layers to avoid uneven stress on the tool caused by cutting too deep at once.

    5. Monitor the Machining Process:
    • During machining, pay attention to listening to the sound of the machine tool and observing the shape of the chips. Any abnormalities (such as vibrations or unusual noises) should prompt an immediate shutdown for inspection.

    6. Maintenance and Care:
    • After the machining process is completed, clean the tool to remove residual materials and coolant, and store it properly in a dry environment.


    Our Service

    Why Choose Our Single Crystal Diamond Cutting Tools?

    ① After-sales Services

    We have professional after-sales service team and after-sales system which called "Litian Century after-sales system". This system is used to manage the information of after-sales maintenance products, and can realize the functions of inquiring the grinding progress, grinding cost and feedback of after-sales problems. Advantages of the system: "zero consultation, more time saving, more convenient, more efficient", users can log in at any time to check.

     

    ② Quality Assurance

    The company is equipped with advanced inspection equipment and trained inspection personnel which assure us carry out inspections during each process. At the same time, every single tool can be sent to our customers after the professional inspection by Quality Control Center.

     

    ③ Repair Service

    For the multi-way tools which can be repaired, we can bring your monocrystalline diamond tools back to "new tool" condition in a very short turnaround time. A after-sales service system is available which can let you know the condition of your repaired tools in real time.

     

    ④ Packages

    We customize special packaging box for the tool, in line with the mechanical structure of the human body, that is, convenient disassembly and safe.

     

    ⑤ Delivery

    We can arrange delivery your goods by air, DHL, FedEx and other ways your need.

    Our products enjoy a great reputation for its good surface finish, high precision and complete product variety. We serve the customers from USA, Mexico, Germany, Belgium, Russia, South Africa, Egypt, India, Pakistan, Korea, Japan and all Southeast Asian countries.

     

    Single Crystal Diamond Milling Tools

Get In Touch
Send us your quotation request and we will reply to you within one working day
Related Products

										

									
Copyright © Shanxi Litian Century Diamond Tools Co., Ltd. All Rights Reserved | Sitemap | Powered by
Wechat
Wechat